Customised, Unique, Innovative Solutions for challenging and all kinds of Heat Recovery & Heat Transfer on Guaranteed Return Basis… Concept to Realization
We engineer for reality — not for catalog conditions.
Driven by engineering excellence since 2007
Qualified Process Engineer (B.E. chemical) | 37+ Years Global Experience
Utility Services Specialist Pvt. Ltd. (USSPL) was founded in 2007 by Mr. Rajesh Bhavsar, a Qualified Process Engineer with over 37+ years of hands-on global experience and expertise in process industries. His passion and desire to serve process industries drove the creation of turnkey, innovative, sustainable, and unique solutions for Industrial Heat Recovery — including 'difficult to recover' heat.
"Scientists dream about doing great things. Engineers do them."— James A. Michener
Drawing inspiration from this ethos, USSPL has successfully executed a large number of projects in India and abroad, across a spectrum of process industries of all sizes, sectors, and complexities.
We are a technology-driven and customer-centric company with the highest professional standards. Our focus is on Customised, optimal value , unique & innovative and sustainable solutions for waste heat recovery & challenging heat transfer. Turnkey execution on concept to benefits realisation basis . Our bespoke solutions are designed taking into account real-life processes, site conditions, operating parameters, process variations, process abnormalities, sustainability, and HAZOP.
USSPL takes comprehensive responsibility — from Design, customise, develop, supervision of installation & assisting commissioning. Establishing guaranteed savings and performance.
Our approach to heat recovery and process improvement
We design for actual operating parameters, not textbook conditions. Every solution considers process variations, abnormalities, and site-specific challenges.
We stand behind our solutions with performance guarantees and rapid payback periods that deliver measurable financial results.
Our systems thrive where others fail — in corrosive, high-temperature, fouling environments with space constraints.
Comprehensive engineering capabilities backed by fundamental scientific principles
HTRI software for optimized heat exchanger performance
PV Elite design, ANSYS FEA analysis for structural integrity
Complete retubing services for existing equipment
Comprehensive assessment and optimization recommendations
Implementation of proposed projects with guaranteed returns
Chilled water, cooling water, and utility system analysis
For processes and utilities - complete system optimization
Basic & detail engineering for cooling water, chilled water, air compressors - Greenfield & Brownfield projects
Steam piping design, pipeline sizing, and optimization
Comprehensive stress analysis for safety and reliability
Design and engineering according to IBR requirements
Preparing accurate as-built documentation
Detailed fabrication drawings and documentation
Our team of experienced engineers is ready to solve your most challenging problems
Talk to Our EngineersCapability to recover every single drop of waste heat - even from sources considered irrecoverable by conventional standards
Strong design capability utilizing fundamental scientific & engineering principles to develop real-life working industrial solutions
Solutions delivered on guaranteed returns basis - we take responsibility for performance
Minimizing capital investment while maximizing savings & benefits through tailored solutions
Equipment built according to globally recognized industrial codes - ASME "U" stamp or customer's specified code
Our team of experienced engineers is ready to solve your most challenging problems
Talk to Our EngineersEngineered for your specific industrial challenges
Maximize energy efficiency by recovering waste heat from various sources
Customized heat exchangers for demanding industrial applications
Maximize steam system efficiency with innovative technologies
Replace expensive electrical heating with cost-effective thermal solutions
We provide unique, innovative, customized & total solutions best suited to site specific conditions and challenges for…
A very unique and innovative technology of waste heat recovery boiler based on flash evaporation principle & another technology of using secondary thermal heat transfer media for recovery of process heat from…
WIDE CHOICE OF USING HIGH GRADE MOC of SS 304, SS 316, SS 316 Ti or Higher grade MOC for shell and tube type heat recovery unit to take care of corrosive process fluids streams
Tailor made according to process requirement and installation of equipment in present available space because of flexibility of design, dimensions and orientation of heat recovery system.
A very compact and highly optimized design shell & tube heat exchangers for various applications….
A very special design fixed orifice steam trap & accessories for various applications….
Customized eductors for various applications ….
Successfully working installation of very low pressure flash steam heat recovery using in-tank eductors for generating hot water and running VAM using hot water
Electrical energy is three to five times costlier than thermal energy. So, by replacing electrical heating with thermal heating gives energy cost saving of >50%. One of the most common example of electrical heating that can be replaced with thermal (steam based) heating is
We have successfully replaced 55 kW electrical heating coil with SS 316 finned tube steam to air heating heat exchanger by retrofitting in existing dehumidifier.
We supply custom design dehumidifier with SS 304 or SS 316 steam based finned tube heater
We supply custom design process equipment for oil & gas industries in API standard
Formaldehyde plants, exothermic processes, distillation columns
Boiler heat recovery, deaerators, clean steam systems
API-standard separators, heaters, heat exchangers
Boiler efficiency improvement, economizers, feedwater systems
Ammonia plants, evaporators, heat recovery systems
Evaporators, drying systems, heat recovery
Heat recovery, process optimization, custom heat exchangers
Corrosion-resistant heat recovery, process heating solutions
Custom heat transfer solutions, energy optimization
Clean steam systems, deaerators, process heat recovery
Evaporators, pasteurizers, heat recovery systems
Heat recovery from dryers, process steam optimization
High-grade SS heat exchangers, corrosion-resistant solutions
API-standard equipment, process heaters, heat exchangers
Process heating, heat recovery, utility optimization
Heat transfer fluids, process heating solutions
Pasteurizers, heat recovery, cleaning-in-place systems
Evaporators, heat recovery, process optimization
High-grade alloy heat exchangers, corrosion-resistant designs
Economizers, feedwater heaters, heat recovery systems
Boiler efficiency, heat recovery, performance optimization
Waste heat recovery, preheaters, process cooling
Proven performance across industries
Client: UPL II, Ankleshwar
Solution: SS304 Economizer with innovative design
Results: Size & weight reduced by 33% while increasing performance
Client: Deepak Nitrite Ltd
Solution: SS316 finned tube steam heater for dehumidifier
Results: Replaced 55 kW electrical coil, saving >50% energy cost
Client: Solvay, Panoli
Solution: Closed loop flash steam recovery system
Results: 80 TR VAM operating on recovered hot water
Client: Punjab Acids & Chemicals
Solution: Fixed orifice steam traps for open pan evaporation
Results: Productivity improved 3x (1 batch/day vs 1 batch/3 days)
Want to see more case studies specific to your industry?
Request Industry Case StudiesEngineered for 5+ years of hands-off operation
Wherever possible, we eliminate pumps, motors, and mechanical components that wear out and fail.
SS304, SS316, SS316Ti, and higher-grade alloys selected for your specific process conditions.
Innovative configurations that resist fouling and minimize cleaning requirements.
Easy access for any required maintenance without cutting or welding.
Smooth operation without the typical problems of conventional systems.
Engineered for 5+ years of trouble-free operation with minimal intervention.
"Our USSPL economizer has been running for 4 years without a single shutdown for maintenance. The previous conventional unit needed cleaning every 3 months."
— Plant Manager, Chemical Industry
We stand behind our solutions with measurable commitments
We guarantee the energy savings, steam generation, or process improvement promised in our feasibility study.
Typical ROI achieved within 3-12 months for most projects, up to 24-30 months for major technology implementations.
We provide detailed reports with quantified benefits before you commit to any project.
Site assessment and ROI analysis
Written guarantee of results
Custom engineering for your conditions
Measurement & verification of results
We're not just fabricators — we're problem solvers
HTRI software for heat exchanger optimization
PV Elite, ANSYS FEA for structural integrity
Caesar II for stress analysis and optimization
ASME, TEMA, API 660, IBR, PED standards
AutoCAD fabrication drawings & P&IDs
Complete process & utility system mapping
Get business case proposals.
Bespoke solutions
100% repeat customers — referral marketing
Our Valued Customers — India
Solvay
Kansai Nerolac
Shell
Cairn
Lupin
GACL
Kanoria Chemicals
Deepak Nitrite
Grasim
PI Industries
Laxmi Organic
Gujarat Fluorochemicals
Cadila Healthcare
Glenmark
Wockhardt
DCW Limited
SRF
Mother Dairy
United Phosphorus
Merino
Meghmani
Overseas Customers
Indorama
Indonesia
Thai Acrylic Fibre
Thailand
Indo Bharat Rayon
Indonesia
Alexandria Fiber
Egypt
We've successfully executed challenging projects in india and abroad.
505, 5th Floor, Onyx Business Centre
Akshar Chowk, Old Padra Road
Vadodara – 390020 Gujarat, India
Mobile: +91 9909914765
Email: rajesh@usspl.co.in
Website: www.usspl.co.in
Monday - Saturday: 9:00 AM - 6:00 PM